Re: K-Jetronic continuing story: AAV
From: LarryT (l02turnercomcast.net)
Date: Wed, 31 Dec 2008 13:02:26 -0800 (PST)
Hi Rick -
I think you'll find (maybe already have) the basic FI system is pretty simple. Like the AAV things are easy to work on and have easily understood functions. I was very hesitant about installing EFI on my 911 until I was faced with a box of parts & found them easy to understand.

I came to admire some of the parts of EFI that performed a function with pure simplicity - like the AAV.

Anyway - spunds like you're well on your way to learning how your system was changed and how to fix it.

Good luck - Happy New Year!

Sincerely,
Larry T  (74 911, 91 300D 2.5T)
www.youroil.net Oil Analysis Kits &
Porsche Posters/Weber parts
Test Results - http://members.rennlist.com/oil/

http://www.scamfreetop10.com/1233.html


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----- Original Message ----- From: <rolindsay [at] yahoo.com>
To: "Larry Turner" <l02turner [at] comcast.net>
Cc: "The FerrariList" <ferrari [at] ferrarilist.com>
Sent: Wednesday, December 31, 2008 11:52 AM
Subject: [Ferrari] K-Jetronic continuing story: AAV


Morning folks,

Continuing the K-Jetronic FI rebuild story; I have removed the auxiliary air valve (AAV) and have cleaned and completed some of the tests. Here is a mini-tutorial and the test results.

The AAV does just what it's name implies. It provides additional air, downstream of the throttle butterfly, to increase cold idle speed. At the same time, the warm-up and control pressure regulator is adding fuel to enrich the idle charge. But that's an other story. The AAV is heated by three mechanisms; the engine, an electric heater and the ambient temperature. When the ambient temperature is warm, the AAV is closed. No fast idle is needed. Same is true when the engine is hot. The extra air is needed when its cold and the engine is cold. On the 3x8 cars, the AAV is mounted on the engine. On the Mondial, the AAV is bolted to the lower side of the coolant expansion tank. Either way, heat from the running engine causes the valve to close, cutting off the extra air. With the ignition on, voltage is applied to a heater coil in the AAV. This coil also causes the valve to heat up and close, even if the coolant temperature hasn't risen high enough yet. Again, fast idle duration is limited.

Okay, it's 57 degrees F outside. The AAV is about 20% open with no current flowing. Removed from the car, I placed the AAV in the freezer for about 10 minutes. No change. Perhaps that wasn't long enough to cause a change? I completed the rest of the tests, described below, then put the unit back in the freezer. I'll check it in about an hour. Back on the bench, the heater resistance measures about 45 ohms so continuity is indicated. I applied 12v to the coil and it drew about 260mA of current. If I solve E=IR for E (voltage) I get 11.7 volts. That's close enough to 12 volts so the AAV did not break Ohm's Law! Given about a minute, or perhaps a little less, and with voltage applied, the valve had completely closed. That part is working correctly. The final test will be to examine the thoroughly cold unit to see if it is fully open. More on that (and pictures) later. If everything tests okay now, the question will remain "Why do I see no increase in warm up idle speed?". Remember, this FI was butchered when the car was 'federalized' so there may even be a plug inserted in the line! Nothing is being assumed to be the way Bosch engineered it.

More after the cold test.

Regards,

Rick

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