Re: Changing fuel injectors
From: Rui Gigante (rui.gigantegmail.com)
Date: Tue, 2 Jan 2007 09:31:17 -0800 (PST)
On 1/1/07, Jeff Greenfield <coyote [at] acme-ltd.com> wrote:

Rui -

I wouldn't be concerned about the lack of fuel at this point. No FI system
will hold pressure for a week. Usually the spec is that they are supposed
to
hold pressure for a certain amount of time, but it is measured in hours
not
days or weeks.


Thanks. I has occured to me that it might be the fuel injectors leaking, so
I will test again after changing them




The oil/carbon on the old injectors is normal. Don't worry about it.


That is good news. I was worried ...





I can't tell from your photos whether the seal you are talking about came
out with the injector, or stayed in the manifold. The only seal that I am
aware of that you need to be concerned about is the oring on the base of
the
injector. If the oring remained in the manifold, you should be able to
remove it with a small screwdriver or dental pick.


The o-ring came with the injector. I'm talking about the seal that stays in
the manifold. Anyway I've bought 8 new seals from Mercedes, p/n MA116 078 08
73, at .9 euros each! It is a tight fit for a new injector o-ring, but I
guess that's the way it should be.
Removing the old ones has been difficult. I don't want to harm the aluminium
... I'm taking it slow and easy



When you re-install, use some spray SILICONE (not WD-40, or a penetrating
oil, anything other than pure silicone ie petroleum based products will
attack the rubber) on the oring and the injectors will slide right in.
(put
the oring on the injector and install the two together.)


Will do that, thanks.



The spacers are on the (or around) the studs that hold the plenum to the
manifolds. I don't think that it is possible to remove the manifolds with
the plenum attached. Personally I would try to avoid removing the
manifolds
from the heads unless there is a really good reason to remove them.
Getting
the old gaskets off the heads can be really nasty. As in many, many hours
if
not days of soaking them with gasket remover, and picking away at them
with
a gasket scraper while trying not to gouge the soft aluminum. I recently
went through this on a BMW, and it was not fun :-(


It seems difficult to get to the thermo time switch and hoses under the
plenum without removing it, but given the risks, I guess I prefer a few
bruised knuckles and extra time ....


Rui 88' 328 GTS - under surgery

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