Dear Diary - Wrapping up a fix | <– Date –> <– Thread –> |
From: Paul Bennett (pbennett![]() |
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Date: Wed, 23 Aug 2006 11:00:21 -0700 (PDT) |
Think I've found the problems. Bought more washers for the leaking banjo fitting and learned: 1) The washer OD is critical as the lower washer fits into a recess. 2) The banjo bolt was bottoming out - adding a thicker washer on top cured the leak. Warm start conclusions: 1) Terminal to the ThermoTime Valve were connected BACKWARDS. Each wire does a job and if you reverse them, the cold injector squirts fuel when starting a hot engine, flooding it, requireing wide open throttle to encourage clearing excessive fuel and starting. 2) First test of learning fuel pressure was important to rule out the check valve and accumulator. This also allows testing the bellows in the warm fuel regulator. Differential vacuum pressure between top and bottom chambers in the regulator cause fuel pressure of 30 psi cold and 50 psi hot. Also allows gunning engine to insure pressure change at increased and decreased vacuum which leans mixture on deceleration and enrichens it on acceleration (WOT). Cold idle: 1) Place a 3" length of 1/4" vacuum hose in the rubber 'L' hose restricting idle to 1200 rpm. 2) However, solution I am going with is rerouting vacuum hose bypassing the ElectroValve, providing full time vacuum to the AAV cold start bellows. Refreshed several cotton braided hoses: 1) Bought 5mm grey braided vacuum hose from VW dealer - 2M for $20. 2) Haven't found any 9mm so am using 1/4" rubber for now. 3) Haven't found any 22MM but temporarily replacing my motly braided one with gates green stripe 7/8" ($4/ft) Just double checked the warm start - engine run until fans came on - went out 10 minutes later - engine starts quickly at first touch of the starter and no pedal. Good job well done...still think there is an element of the engine wanting some quality time with me tho. fin
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Dear Diary - Wrapping up a fix Paul Bennett, August 23 2006
- Re: Dear Diary - Wrapping up a fix Rick Lindsay, August 23 2006
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