Re: Workin' on the 308
From: robert_h_bowser [at] juno.com (robert_h_bowserjuno.com)
Date: Wed, 30 Apr 2008 23:19:12 -0700 (PDT)
Rob -

That was my first thought.  Did that before, and it is an effective fix.  
Unfortunately, the spot where the groove was was right in the middle of a bend 
in the pipe, so using the hose trick was not an option.  Thanks for reminding 
me about the clutch helper thing.  I remember that my pipe was getting punched 
by that mechanism also.  Those aluminum pipes are very fragile.

Bob
'01 Corvette Z06
'78 308GTS

-- "Robert W. Garven Jr." <rgarven [at] gmail.com> wrote:
Robert,

I am sure you already did this but every where a aluminum water pipe  
touches something, including another pipe I have cut a piece of the  
40mm water hose and wrapped it around the pipe with a zip tie. there  
is another place on the other side
where the same type pipe is about 1/4" near the clutch helper spring  
assembly and as it goes up near the oil filter it almost touches a a  
stud and nut for something. I also did this in front near the radiator  
and in-between the pipes that rune fore and aft and
wher the AC hoses rub against the frame rail near the AC compressor.  
It looks like you have a weld problem but i had the same type bump in  
the rear but it was a worn shock. I assume you replaced the shocks  
when you did the rebuild?

where
Rob Garven


On Apr 30, 2008, at 4:56 PM, robert_h_bowser [at] juno.com wrote:

> Now that I have rebuilt the suspension front and rear, things are  
> much stiffer now, and a problem I have had for a while is much  
> worse.  Sounds like something is broken in the frame.  Car rides  
> fine, but if I hit a bump, there is a loud sound like something  
> banging around.  Been looking around for a while trying to find the  
> source.  Think I may have found a couple of candidates today.
>
> I had a lady sideswipe me a couple of years ago on the right front  
> corner.  Dented things up a bit.  I had it repaired at Symbolic here  
> in San Diego.  They did a pretty good job from a cosmetic  
> standpoint, but I think they missed the structural damage.  In  
> looking at the spiderweb of welded struts in front of the RF tire, I  
> found that there were several breaks in the struts.  Picture  
> attached.  Not sure how I am going to fix that.  Guess I'll  
> disassemble the front as much as I can and re-weld it in place.
>
> Also found a problem in the back.  The cooling water pipe that runs  
> from the water pump down the front of the engine and then over to  
> the center of the car goes right above the fuel balance pipe between  
> the two fuel tanks.  The exhaust system is right there also, so they  
> installed a heat shield for the fuel balance pipe.  Lots of stuff  
> there with not much clearance.  The water pipe was sitting just  
> above the vertical plane of the shield.  Having nothing but the  
> rubber hoses to support it, the aluminum water pipe was free to bang  
> down against the sharp edge of the shield.  Don't know if it made  
> any noise, but there was a definite grove dug in the pipe where it  
> hit.  So I took off the shield and modified it to give more  
> clearance.  Of course, the shield is a sandwich of two metal plates  
> with some stuff in between.  Probably asbestos.  So I'll probably  
> die of asbestos poisoning sometime in the next 100 years....
>
> Those of you with 308s might want to check that pipe clearance when  
> you get a chance.  There is also a potential clearance issue on the  
> top pipe as it passes by the oil filter.  Mine was contacting one of  
> the nuts for the intake manifold.  Punched a hole in the pipe.  Had  
> to do emergency repairs in Victorville CA.  110deg in the shade that  
> day.  Not fun.
>
> Bob
> '01 Corvette Z06
> '78 308GTS
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